AIR COMPRESSORS AND REPAIRS: Curtis cr100 series parts, Curtis c-150 parts breakdown, Curtis CR100 series pump

HEAVY DUTY AIR COMPRESSORS

ITEM	PART NO.	DESCRIPTION	QTY.
1	CBA959	Assy., Unloader, Suction	3
2	CBA924	Cap, Unloader, Cylinder	3
3	VB407	“O” Ring, 7/16”ID X 5/8”OD X 3/32”	3
4	CBA960	Piston, Unloader, SV	3
5	CB6138	Locknut, Hex, 1/8”	3
6	CBA961	Cylinder, Unloader, SV	3
7	CBB931	Assy., Fork, Unloader	3
8	CA299-48	Spring, 1”OD x 1 3/8” Lg.	3
9	CM627	Spacer	6
10	CM761	Assy., SV,LP and HP	3
11	VH20L	Nut, Hex, Slotted, Self Lock, 7/16” NF	6
12	CM636	Seal, SV	3
13	CM640	Disc, Valve	6
14	CM641	Disc, Valve	6
15	CA299-46	Spring, SV	21
16	CM699	Assy., Backstop, SV	3
17	CMA669	Gasket, Copper	6
18	RK2063	Nut, Stud	24
19	VH1225	Washer, Copper, 9/16” x 25/64” x .051 Thk.	24
20	VH09KP	Screw, Hex, Soc, Flat Point, 3/8” x2”	24
21	VH12PM	Screw, Hex,Cap, ½” x 1 ½”	24
22	CM623	Plate, Cover, SV HP and LP	3
23	CM625	Plate, Cover, DV HP and LP	3
24	CM657	Gasket, Plate,Cover 5 1/8” ID, 5 15/32”OD, 1/32 Thk	6
25	CMA732	Assy., Head. Cyl. HP with APU	1
26	CM697	Assy., Seat DV	3
27	CMA647	Spring, Valve	21
28	CMA646	Button, Spring, Valve	42
29	CMA642	Backstop, DV	3
30	VH32K	Washer, Flat, 3/8”	3
31	CM762	Assy., DV LP and HP	3
32	VA1128	Strainer 2” Dry	2
33	VA06JP	Elbow, Pipe, Blk 2” x 90°	2
34	VA13JGA	Nipple, Pipe, Blk. 2” x 4” Lg.	2
35	CMA731	Assy., Head, Cyl. LP with APU	2
36	CM704	Head, Cyl.	2
37	CM740	Head, Cyl. HP	1
38	CM730	Gasket, Head, Cyl.	3
39	CM718	Stud, Head, Cyl. ¾” x 3”	18
40	VH15T	Nut, Hex ¾”	18
41	VH11TN	Screw, Hex, Cap ¾” NC x 1 ¾”	12
42	CMA748	Cylinder, HP	1
43	CM702	Cylinder, LP	2
44	CM790	Set,ring, LP (Std)	2
45	CM790-010	Set,ring, LP (.010 Oversize)	2
46	CM790-030	Set,ring, LP (.030 Oversize)	2
47	CMA645	Piston, LP (Std)	2
48	CMA645-010	Piston, LP (.010 Oversize)	2
49	CMA645-030	Piston, LP (.030 Oversize)	2
50	CM644	Pin, Piston LP	2
51	VH25MF	Pin, Roll 3/8” x ¾	3
52	CMA878	Pin, Piston, HP	1
53	CM687	Assy., Piston with Rings & Pin (Std)	2
54	CM687-010	Assy., Piston with Rings & Pin (.010 Oversize)	2
55	CM687-030	Assy., Piston with Rings & Pin (.030 Oversize)	2
56	CC1356	Set, Ring (Std)	1
57	CC1356-010	Set, Ring (.010 Oversize)	1
58	CC1356-030	Set, Ring (.030 Oversize)	1
59	CMA877	Piston, HP (Std)	1
60	CMA877-010	Piston, HP (.010 Oversize)	1
61	CMA877-030	Piston, HP (.030 Oversize)	1
62	CMA880	Assy., Piston with Rings & Pin (Std)	1
63	CMA880-010	Assy., Piston with Rings & Pin (.010 Oversize)	1
64	CMA880-030	Assy., Piston with Rings & Pin (.030 Oversize)	1
65	CM742	Kit, Bushing, Rod, Connecting	2
66	CM708	Assy., Rod, Connecting w/ Bushing & Bolts, LP	2
67	CM760	Assy., Rod, Connecting w/ Bushing,Bolts & Brg, LP	2
68	CM746	Bolts, Rod, 5/8”-18 x 4 ¾”	6
69	CM743	Bearing Set, Rod	3
70	VH18Q	Nut, Castel, 5/8” NF	6
71	VH23DM	Pin Cotter, 1/8” x 1 ½”	0
72	CMA881	Assy, Piston w/ Rings & Pin, Rod & Bearing HP	1
73	CMA702	Assy, Piston w/ Rings & Pin, Rod & Bearing LP	2
74	CM729	Gasket, Crankcase	3
75	CM728	Gasket, Door, Side	3
76	CM796	Baffle, Door, Side	1
77	CM785	Door, Side with Breather Port	1
78	VH12HK	Screw, Hex,Cap, 5/16” x 1 ¼”, Grade 5	12
79	VH01CC	Screw, Machine, 10/32” x 3/8”	4
80	VH38D	Lockwasher, Internal Tooth #10	2
81	CM665	Gasket, Cover, Breather	1
82	CM663	Cover, Breather	1
83	CM664	Valve, Breather	1
84	CM746	Bolt, Counterweight	4
85	CM710	Counterweight	2
86	VH08FF	Screw, Set, Hex Hollow Head, ¼” NC x ¾” Lg	4
87	CX9K	Spacer	4
88	CM732	Gasket, Plate, Small End	2
89	CM736	Plate, Small End	2
90	VB310	Seal, Oil	1
91	CX9BC	Nut, Crankshaft	1
92	CX9AJ	Lockwasher, Flywheel	1
93	CK3M	Key, Flywheel, 5/8” Square x 5 1/8” Lg.	1
94	CM714	Flywheel	1
95	VH12PK	Screw, Cap, Hex ½” x 1 ¼” , Grade 5	8
96	CM711	Plate, Large End	1
97	VH12PM	Screw, Cap, Hex ½” x 1 ½”, Grade 5	10
98	CM731	Gasket, Plate, Large End	1
99	VD827	Cone, Roller Bearing-566-Flywheel End	1
100	VD828	Cup, Roller Bearing-563-Flywheel End	1
101	CM706	Crankshaft	1
102	VD826	Cone, Roller Bearing-39585-Fan End	1
103	VD824	Cup, Roller Bearing-39520-Fan End	1
104	CM744	Ring, Oiling	1
105	CM701	Crankcase	1
106	VA02ER	Plug, ¾”	1
107	CM713	Door, Side with Oil Fill Port	1
108	CM717	Gauge, Oil	1
109	VH12FF	Screw, Cap, Hex ¼” x ¾”, Grade 5	2
110	VH38F	Lockwasher, Internal Tooth, ¼”	50
111	CM773	Retainer, Oil Ring	1
112	CMA714	Spacer, Retainer, Oil Ring	2
113	CM792	Set, Shims	1
114	VB307	Seal, Oil	1
115	VD1106	Key, Woodruff #15	1
116	CM716	Hub, Fan	1
117	CMA724	Fan, 23 ½” Dia.	1
118	VH35H	Lockwasher, Kantlink, 5/16”	6
119	VH12HF	Screw, Cap, Hex, 5/16” x ¾”	6
120	VH37Z	Lockwasher, Kantlink, 1 ¼”	1
121	VH16Z	Nut, Hex Half, 1 ¼”	1
122	VH11PH	Screw, Cap, Hex ½” x 1”, Grade 2	16
123	CM752	Elbow, Inlet, Intercooler	2
124	CM734	Gasket, Inlet Intercooler	2
125	CM799	Assy., Tube LH Intercooler	1
126	CM754	Tube, RH Intercooler	2
127	CMA700	Assy., Tube RH Intercooler	1
128	CM733	Gasket, Flange	4
129	CM723	Flange, Discharge	2
130	VH11RM	Screw, Cap, Hex 5/8” NC x 1 1/12”	16
131	VH11FE	Screw, Cap, Hex ¼” - 20 x 5/8”	4
132	VH35F	Lockwasher, Kantlink, 1/4”	4
133	VH32F	Washer, Cut, Flat, ¼”	4
134	CMA716	Guard, Fan	1
135	VH11PK	Screw, Cap, Hex, ½” x 1 ¼”, Grade 2	16
136	CM751	Elbow, Suction, HP	1
137	VV476	Valve, Pop, Kunkle, ½” NPT - 90 PSIG	1
138	CMA891	Header, Top	1
139	VA01DR	Plug, Square Head, Steel, ½”	1
140	VA02GR	Plug, Square Head, Cored, 1 ¼”	2
141	CM749	Plate, Shroud Top	1
142	CM724	Frame, Shroud, LH	1
1	CBA959	Assy., Unloader, Suction	3
7	CBB931	Assy., Fork, Unloader	3
10	CM761	Assy., SV,LP and HP	3
16	CM699	Assy., Backstop, SV	3
25	CMA732	Assy., Head. Cyl. HP with APU	1
26	CM697	Assy., Seat DV	3
31	CM762	Assy., DV LP and HP	3
35	CMA731	Assy., Head, Cyl. LP with APU	2
44	CM790	Set,ring, LP (Std)	2
45	CM790-010	Set,ring, LP (.010 Oversize)	2
46	CM790-030	Set,ring, LP (.030 Oversize)	2
47	CMA645	Piston, LP (Std)	2
48	CMA645-010	Piston, LP (.010 Oversize)	2
49	CMA645-030	Piston, LP (.030 Oversize)	2
53	CM687	Assy., Piston with Rings & Pin (Std)	2
54	CM687-010	Assy., Piston with Rings & Pin (.010 Oversize)	2
55	CM687-030	Assy., Piston with Rings & Pin (.030 Oversize)	2
56	CC1356	Set, Ring (Std)	1
57	CC1356-010	Set, Ring (.010 Oversize)	1
58	CC1356-030	Set, Ring (.030 Oversize)	1
62	CMA880	Assy., Piston with Rings & Pin (Std)	1
63	CMA880-010	Assy., Piston with Rings & Pin (.010 Oversize)	1
64	CMA880-030	Assy., Piston with Rings & Pin (.030 Oversize)	1
65	CM742	Kit, Bushing, Rod, Connecting	2
66	CM708	Assy., Rod, Connecting w/ Bushing & Bolts, LP	2
67	CM760	Assy., Rod, Connecting w/ Bushing,Bolts & Brg, LP	2
69	CM743	Bearing Set, Rod	3
113	CM792	Set, Shims	1
125	CM799	Assy., Tube LH Intercooler	1
127	CMA700	Assy., Tube RH Intercooler	1
157	CMA713	Kit, Assy., Intercooler Section	1
172	CMA741	Set, Gasket	1
173	VD843	Needle, Bearing	1
174	CM778	Bearing, Set, Rod
175	CMA875	Assy., Rod, Connecting, HP W/Needle Brg & Bolts	1
176	CMA879	Assy., Rod, Connecting, HP W/Needle Brg ,Bolts & Brg.	1
143	VH33K	Washer, Flat, 3/8”	26
144	CM735	Gasket, Intercooler Section	8
145	VV514	Drain Cock, ¼”	1
146	CM739	Header, Bottom Intercooler	1
147	VH11KD	Screw, Cap, Hex 3/8” x ½”, Grade 2	26
148	CM725	Frame, Shroud, RH	1
149	CM748	Plate, Shroud, Bottom	1
150	VH35P	Lockwasher, Kantlink, ½”	10
151	CMA717RH	Support, Intercooler	1
152	CMA718RH	Support, Intercooler	1
153	CMA717LH	Support, Intercooler	1
154	CMA718LH	Support, Intercooler	1
155	VH32P	Washer, Cut, ½”	6
156	VH15P	Nut, Hex ½”-13	6
157	CMA713	Kit, Assy., Intercooler Section	1
158	VH12FD	Screw, Cap, ¼”-20 x ½”, Grade 5	16
159	CMA707	Header Top, Intercooler Section	4
160	VB404	“O” Ring #17107A	48
161	CMA706	Plate, Header	8
162	CMA709	Frame, Side	8
163	VH12FE	Screw, Cap, Hex ¼” x 5/8”, Grade 5	32
164	CMA705	Tube, Intercooler	24
165	CMA708	Header, Bottom Intercooler Section	4
166	CM745	Pin, Hold Down, Oiling Ring	1
167	VA15BCE	Elbow, ¼” MPT x ¼” OD Tube	2
168	CBA902	Tube,Unloader	2
169	VA11BF	Cross, ¼” IPT	1
170	VA13BBA	Nipple, Short, ¼” IPT	1
171	VA14BCE	Connection, Tube, ¼” MPT x ¼” OD Tube	2
172	CMA741	Set, Gasket	1
173	VD843	Needle, Bearing	1
174	CM778	Bearing, Set, Rod
175	CMA875	Assy., Rod, Connecting, HP W/Needle Brg & Bolts	1
176	CMA879	Assy., Rod, Connecting, HP W/Needle Brg ,Bolts & Brg.	1
177	VA1129	Element, Strainer	2

MODEL CR-100 SERIES TWO STAGE AIR COMPRESSOR PARTS AND SERVICE

Oil

FS Curtis MasterLine compressors require a 500h break in period and units are factory filled with the needed lubricant for the break in period (FSC-1000 for ML, FSC-1000A for all Large Industrials). After the break in period is complete, drain the oil and replace with required oil for your compressor listed below. NOTE: Basic Pumps are not filled from the factory!

FS Curtis manufactures two different lubrication systems for Masterline compressors.

The compressors D96, D97, C79, C89, C98, and C100 use an oiling ring system. Use ISO68 FSC-1000 Premium Reciprocating Compressor Lubricant. This oil is specially formulated for Curtis Reciprocating Air Compressors and is a non-Detergent type oil with anti-foam, anti-rust and oxidation inhibitors.

Use ISO100 FSC-1000A for break in and regular use if ambient air temperatures exceed 90°F.

Large industrial units C200, C260, and C300 have an oil pump system and operate under very high air pressures and temperatures. Use ISO100 FSC-1000A. This oil is blended for FS Curtis large industrial units.

For Large Industrials C150H, C260H, and C300H, use ISO100 FSC-1000S synthetic oil. For all other large industrials, use ISO100 FSC-1000A. For proper lubrication the compressor shall not be operated below the minimum or above the maximum R.P.M. recommended for the various models.

1. Maintain oil level mid-way

H&K AIR COMPRESSORS

DALLAS, TEXAS

WWW.HKAIRCOMPRESSORS.COM

MONTHLY MAINTENANCE

• • Check motor belt tension.

• • Check fan belt tension (C200, C260, and C300).

• • Check bolt torques, pulley clamp screws, and jam nuts for tightness. Torque if necessary

• • Inspect entire air distribution system for leaks.

• • Check all connections (mechanical and electrical) and tighten as necessary.

EVERY THREE MONTHS

• • Change oil (more frequently in harsher environments).

• • Inspect valves for rust, wear, and carbon build up

• • Check air filter for cleanliness and replace if necessary

• • Replace Oil filter and clean oil strainer (Large industrials)

EVERY SIX MONTHS

• • Replace air filter

DAILY MAINTENANCE

• • Check oil level. Check oil for discoloration and filth. Drain oil and replace if required.

• • Drain drip legs and traps in air distribution system.

• • Open drain cock located at the bottom of the tank to relieve condensation.

• • Drain intercooler (Large Industrial)

• • Check for oil leaks.

WEEKLY MAINTENANCE

• • Manually operate the pressure relief valves to be certain they are working.

• • Clean the cooling surfaces of the intercooler and compressor.

• • Check the compressor for air leaks.

• • Check the compressed air distribution system for leaks.

• • Check Oil Pressure, record reading at oil change (Large Industrials)

Maintenance

For the first weeks, the compressor needs time to “break in.” The belt requires time to stretch and fit into the surface of the pulleys. The piston rings need time to seat themselves into the cylinder walls, and bearings need to wear into place. For the first 100 hours or so, the compressor will consume higher than normal amounts of oil until the break in process is complete.

FIRST MONTH MAINTENANCE

• • Check oil level at the beginning of every week, fill as needed, see oil subsection.

• • Check belt tension at the beginning of each week and tighten as required, see belt tension subsection.

• • Check bolts, pulley clamp screws, and jam nuts for tightness. Torque if necessary (see bolt torques subsection)

Maintenance Schedule

To assure maximum performance and service life of your compressor, a routine maintenance schedule should be developed. A sample schedule has been included to help you develop a maintenance schedule designed for your particular application. Time frames may need to be shortened in harsher environments or during periods of extremely heavy use.